The purpose of this training is to give and transmit to our customer employees involved in the
WC rings logistic the full knowledge and best operational practices to have a successful and
consistent operation in the Morgan Rod Outlet decreasing costs, and increasing the Rolling Mill
productivity.
Introduction
Fact Finding where our customer is
Operative proposal starting training for all the people involved in the Ring Changes.
Single family concept if is the case
Diameter relation concept & how to use in the NTM and RSM
Understanding the importance of the Rolling Mill Production Program by the people related with
the WC Rings Logistic.
WC Rings warehouse layout and management (hands on training)
WC Rings rack space identification
Single Family NTM WC Rings
WC Rings by product for the RSM
RSM Pass diagram by stand and by product
WC Rings assembly shop layout and management (hands on training)
Existing features, devices and equipment for WC ring assembly
Tapper sleeves rack space identification
Cover shafts rack space identification
Assembly bench and cleaning tubs
Cars & Benches for spare WC rings
Bench to verify the contact area of tapper sleeves with a gauge shaft
WC Rings spares preparation (hands on training)
Importance, understanding and usage of the mill counter or other tool for this purpose
Pass life in NTM & RSM
According the production program schedule which WC ring spares should be prepare.
Select and choose from the WC Ring Rack the rings to be assembly (verifying the ring ID
number)
How to verify the Ring grooves using the proper template or the optical comparator
How to verify that the chosen WC rings are cracks free
How to manage properly the tapper sleeves to be mounted
How to clean properly the WC rings & tapper sleeves to be mounted
How to assembly the WC rings using the right tools.
How to identify the WC rings (stand, product, top and bottom shaft)
How to protect the rings assembly against the dust.
How and where should the spares will be placed in the mill.
How to disassembly the used WC rings that came from the Rolling mill (hands on
training)
How to transport the WC rings from the Rolling mill to the assembly shop and vice versa.
How to use the pass life control sheets or other tool for the same purpose
How to disassembly WC rings.
How to manage the worn WC rings & tapper sleeves
How to check the tapper sleeves contact area against the NTM and RSM shafts
How to clean and store properly the tapper sleeves
Cleaning and mounting The WC Rings in the NTM and RSM by the Operation crew. (hands on
training)
How to use the hydraulic tool for mounting the WC rings in the NTM and RSM with the proper
pressure according the Morgan specification.
How to use the hydraulic tool for dismounting the WC rings in the NTM and RSM with.
